+7 (347) 275-18-03

Booster pipeline pumping station

Software and hardware complex "Infolook"® as a platform for efficient control of small and medium geographically-distributed Oil Production facilities and processes.

Automatic Process Control System of booster pipeline pumping station is intended to dry-up job control, metering the flow rate​ at the input and output of booster pipeline pumping station, monitoring of gas content and fire safety. The control system provides the organization of remote operative-dispatch control of crude-oil production, control and monitoring of process equipment and its operation mode, increase the booster pipeline pumping station process efficiency. 

Functions
• control automation of booster pipeline pumping station in real-time;
• obtaining up-to-date, relevant and reliable information about the technological process and the equipment state;
• operating and remote control of liquid pump-down operation;
• metering the flow rate​ at the input and output of booster pipeline pumping station;
• improvements in process safety;
• reducing the labor intensivity of the process control.

Structure of the system 
The hierarchically structured distributed control system which may be represented as a three-tier pyramid:
• The level of local automatic – control stations and cabinets (designed and manufactured according to customer requirements) which are located very close to the process facilities.
• The “control level” based on programmable logic controller CILK, software Infolook.Polling and Infolook.Kss (communication server and server of data handling);
• The level of supervisory control presented by automated workstations of supervisor and specialists based on PC and SCADA. Supervisor workstation carries out archiving and processing parameters, displays the condition of process facility and remote control. Processed and archived information is transmitted to specialists for the future analysys and planning the oil production.


According to ТУ 4232-001-38490484-2013 control cabinets of pumping stations as part of the complex provide:
• Pressure measurement in treaters with signaling to the control center.
• Condition monitoring of 2 pumping units (works / doesn’t work).
• Start and stop 2 pumping units from the control center of oil and gas production department.
• Pressure measurement on the pump suction and a discharge of pump with signaling to the control station.
• The bearing temperature control.
• Gland leakage control.
• Electrical current measurement of each pumping unit.
• Electrical drive electric protection of pumping unit.
• Process protection of pumping unit.
• Signaling of tripping with interpretation of conditions that cause this protection to the control center.
• Time recording of pumping unit performance.
• Condition monitoring of drain pump (works / doesn’t work).
• Drainage tank level alarm with signaling of parameter that deviates from the set value to the control center.
• Automatic level control of liquid in the tank.
• Automatic switch on of back-up pump in case of emergency high level increase in the tank.
• Measurement of total flow rate over a specific time period.
• Measurement of total flow rate over a day and saving in the non-volatile memory of the controller.
• Signaling of minute flow rate variation to the control center for determining of line rupture and drastic flow rate change in the pipe branch.
• Liquid pressure measurement on the pump suction and a discharge of pump with signaling to the control station.
• Power failure alarm in the control center.
• Air pollution alarm system of production facilities on the territory of booster pipeline pumping station (20% LEL, 50% LEL) and air pollution sensor failure.
• Shutting down the pumping unit in case of air pollution.
• Alarm in case of fire in pump room.
• Emergency shutting-down the pumping units in case of fire in pump room.
• Remote setting a limit values from the control room.
• Control cabinet operability in case of power failure.
• Power failure alarm in control room.
• Unauthorized access control to control cabinet.
• Voice communication between the control room and control cabinet.
 
Advantages
• Reliable control of water injection; 
• Protection and storage the data;
• Guaranteed data transmission (alternative communication channels);
• Wide experience in realization of such projects;
• Ability of system stage improvement.

Дожимная насосная станция         Дожимная насосная станция         Дожимная насосная станция


Pattern Approval Certificate of Measuring Instruments (Republic of Kazakhstan)
Pattern Approval Certificate of Measuring Instruments
Certificate of Conformity
Certificate of Conformity (Custom Union)